Comprehensive train maintenance

Turnkey vehicle maintenance

Over the last few decades, CAF has gained extensive experience throughout the world as a rolling stock manufacturer. This know-how has enabled us to comply with and adapt to the current maintenance market requirements.

CAF implements the most innovative maintenance and optimisation techniques in order to maximise the train quality of service parameters and reduce the life-cycle costs.

RENFE train

Services

  • Corrective and preventive maintenance
  • Comprehensive overhauls
  • Modification and improvements
  • Control of materials and supplies
  • Operating support
  • Track assistance
  • Staff training
  • Technological upgrades
  • Continuous development of the auxiliary computing systems for maintenance

Objectives

  • To improve vehicle safety, reliability and availability
  • To improve passenger information, convenience and comfort
  • To reduce maintenance costs
  • To provide a fast, flexible and competitive response
  • To increase the vehicle service life

Technology applied for maintenance

CAF's technological subsidiary, NEM Solutions, develops and implements innovative maintenance technologies and strategies.

NEM Solutions offers its own maintenance philosophy, namely a-maintenance, short for auto-maintenance, evolving from predictive maintenance and RCM. This provides for rail vehicle - maintainer interaction, maximizing the service life of the vehicle and guaranteeing an optimal maintenance plan.

  • Real-time monitoring and diagnosis systems for any rail subsystem, for smart data analysis and fault or failure prediction.
  • Wheel profile measurement systems based on computer vision technologies, in combination with RFID technology.
  • Applications designed to control the traceability and the management of the assets forming part of the railway system.
  • Applications directed at the advanced management of railway rolling gear (wear rates, reprofiling policies, wheel life optimization, etc…)
Nem Solutions
Maintenance workshop

CAF’s extensive experience in Turnkey Maintenance projects is demonstrated in a large number of references around the world.

CAF MAINTENANCE PROJECT LOCATOR

Project locator

Together with the rolling stock supply, many of our projects involve the execution of maintenance tasks. A service provided by CAF, both in Spain and abroad, and which boasts a long and successful track-record.

Sydney Streetcar

  • Country: Australia
  • Segment: Streetcar
  • Scope: Maintenance of 6 new streetcars supplied by CAF and 7 of the already existing fleet.
  • Customer: TfNSW
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Push-pull train Saudi railway company (sar)

  • Country: Saudi Arabia
  • Segment: Push-pull train
  • Scope: Maintenance of 9 trains (9 locomotives and 45 cars)
  • Customer: SAR
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PUSH-PULL TRAIN SAUDI RAILWAYS ORGANIZATION (SRO)

  • Country: Saudi Arabia
  • Segment: Push-pull train
  • Scope: Maintenance of four 5-car units
  • Customer: Saudi Railways Organization
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DEBRECEN Streetcars

  • Country: Hungary
  • Segment: Streetcar
  • Scope: Maintenance of eighteen 5-car streetcars
  • Customer: "Local Government of Debrecen City of the Hajdú-Bihar County, DKV Debreceni Közlekedési Zrt"
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AUCKLAND TRANSPORT COMMUTER TRAIN

  • Country: New Zealand
  • Segment: EMU
  • Scope: Maintenance of fifty-seven 3-car units
  • Customer: Auckland Transport
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SANTIAGO DE CHILE METRO

  • Country: Chile
  • Segment: Metro
  • Scope: Maintenance of twelve 9-car units
  • Customer: SANTIAGO DE CHILE METRO
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CIVITY TRIESTE REGIONAL TRAIN

  • Country: ItaIy
  • Segment: EMU
  • Scope: Maintenance of twelve 5-car trains
  • Customer: Regione Autonoma Friuli Venezia Giulia
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MEXICO METRO NE-92

  • Country: Mexico
  • Segment: Metro
  • Scope: Maintenance of thirty 7-car trains
  • Customer: STC México
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GRANADA STREETCAR

  • Country: Spain
  • Segment: Streetcar
  • Scope: Maintenance of thirteen 5-module streetcars
  • Customer: Ferrocarriles de la Generalitat de Cataluña (FGC)
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CERDEÑA REGIONAL TRAIN

  • Country: ItaIy
  • Segment: DMU
  • Scope: Maintenance of 8 Units
  • Customer: Regione Autonoma della Sardegna
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S/8000 CPTM COMMUTER TRAIN

  • Country: Brazil
  • Segment: EMU
  • Scope: Maintenance of 36 new trains and 12 trains already existing in the customer's fleet
  • Customer: CPTM
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ZARAGOZA STREETCAR

  • Country: Spain
  • Segment: Streetcar
  • Scope: Maintenance of twenty-one 5 module units
  • Customer: SEM (Plot + City Council of Zaragoza)
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TRAIN - STREETCAR BAHÍA DE CÁDIZ

  • Country: Spain
  • Segment: Streetcar
  • Scope: Maintenance of seven 3-module units
  • Customer: Ferrocarriles de la Generalitat de Cataluña (FGC)
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EUSKOTREN COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of thirty 4-car trains
  • Customer: Euskotren
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DIESEL TRAINS FOR NIR S/4000

  • Country: United Kingdom
  • Segment: DMU
  • Scope: Maintenance of twenty 3-car units
  • Customer: NORTHERN IRELAND RAILWAYS
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STREETCAR CENTRAL METRO WITH ACR EXTENSION

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of four 5-module streetcars
  • Customer: TUSSAM
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S/8000-8200 METRO MADRID

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of nine 4-car units and six 3-car units
  • Customer: Metro Madrid
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S/80008 Line 8 METRO MADRID

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of thirty 6-car units
  • Customer: Metro Madrid
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HIGH-SPEED TRAIN AVR S/121 RENFE

  • Country: Spain
  • Segment: HS
  • Scope: Maintenance of twenty-nine 4-car units
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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HIGH-SPEED TRAIN ATPRD S/120 RENFE

  • Country: Spain
  • Segment: HS
  • Scope: Maintenance of fifteen 4-car units
  • Customer: RENFE AVE - LONG DISTANCE
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DELHI METRO RAIL LINK

  • Country: India
  • Segment: EMU
  • Scope: Maintenance of eight 6-car units
  • Customer: DAMEPL
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LOCOMOTIVE SRO

  • Country: Saudi Arabia
  • Segment: Push-pull train
  • Scope: Maintenance of eight 6-car units
  • Customer: SRO
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of 1 EMU of 3 cars (3 cars in total)
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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EDINBURGH STREETCAR

  • Country: United Kingdom
  • Segment: Streetcar
  • Scope: Maintenance of twenty-seven 7-module streetcars
  • Customer: Initially TIE. Following the contract review on the 15th September 2011, TIE was wound-up and the customer became CEC
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of 30 EMUs 5-car each
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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SANTIAGO DE CHILE METRO

  • Country: Chile
  • Segment: Metro
  • Scope: Maintenance of 20 Units 9-car each
  • Customer: SANTIAGO DE CHILE METRO
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SANTIAGO DE CHILE METRO LINES 3 AND 6

  • Country: Chile
  • Segment: Metro
  • Scope: Maintenance of 37 Units 5-car each
  • Customer: SANTIAGO DE CHILE METRO
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Bitrac locomotives.

  • Country: Spain
  • Segment: Locomotive
  • Scope: Maintenance of 9 locomotives
  • Customer: FESUR
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ANTALYA LRV

  • Country: Turkey
  • Segment: LRV
  • Scope: Maintenance of fourteen 5-module streetcars
  • Customer: ANTALYA METROPOLITAN MUNICIPALITY
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SEVILLE CENTRE METRO

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of five 5-car units
  • Customer: TUSSAM
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VITORIA STREETCAR

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of eleven 5-module streetcars
  • Customer: Euskotren
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REGIONAL TRAIN TEMD S/449 RENFE

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of fifty-seven 5-car EMUs
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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REGIONAL TRAIN TEMD S/599 RENFE

  • Country: Spain
  • Segment: DMU
  • Scope: Maintenance of fifty 3-car DMUs
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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MALAGA STREETCAR

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of fourteen 5 module units
  • Customer: Malaga MEtro
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MEXICO COMMUTER TRAIN

  • Country: Mexico
  • Segment: EMU
  • Scope: Maintenance of twenty 4-car units
  • Customer: SUBURBAN TRAINS
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of forty 5-car EMUs
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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METRO OF ALGIERS

  • Country: Algeria
  • Segment: Metro
  • Scope: Maintenance of fourteen 6-car units
  • Customer: EMA
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METRO OF ARGENTINA

  • Country: Argentina
  • Segment: Metro
  • Scope: Maintenance of 102 cars
  • Customer: Sevilla Metro

COMMUTER TRAINS ARGENTINA

  • Country: Argentina
  • Segment: Metro
  • Scope: Maintenance of 102 cars
  • Customer: Sevilla Metro

METRO OF ARGENTINA

  • Country: Argentina
  • Segment: Metro
  • Scope: Maintenance of 8 cars
  • Customer: Sevilla Metro

VELEZ-MALAGA STREETCAR

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of three 5-module streetcars
  • Customer: Malaga MEtro
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ANKARA-ISTANBUL LINE HIGH SPEED TRAIN

  • Country: Turkey
  • Segment: HS
  • Scope: Maintenance of twelve 6-car units
  • Customer: TCDD
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of 8 cars
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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"METRO PALMA MALLORCA S/3000"

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of six metro units
  • Customer: Serveis Ferroviaris de Mallorca
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METRO MADRID S/3000 SINGLE VOLTAGE AND DUAL VOLTAGE UNITS

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of 54 dual voltage 4-car units, 40 single voltage 6-car units and 11 single voltage 4-car units
  • Customer: Metro Madrid
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of thirty-one 5-car units, nine 3-car units and three 5-car units
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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METRO BARCELONA S/5000 LINE 5

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of thirty-nine 5-car units
  • Customer: Transports Metropolitans de Barcelona
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Seville light rail metro

  • Country: Spain
  • Segment: LRV
  • Scope: Maintenance of seventeen 5-car units
  • Customer: Sevilla Metro
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REGIONAL TRAIN S/3000 NIR

  • Country: United Kingdom
  • Segment: DMU
  • Scope: Maintenance of twenty-three 3-car units
  • Customer: NORTHERN IRELAND RAILWAYS
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ROME METRO

  • Country: ItaIy
  • Segment: Metro
  • Scope: Maintenance of fifty-three 6-car trains
  • Customer: COMUNE DI ROMA
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REGIONAL TRAIN TEMD S/598 RENFE

  • Country: Spain
  • Segment: DMU
  • Scope: Maintenance of twenty-one 3-car units
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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HIGH SPEED TRAIN S/104 RENFE

  • Country: Spain
  • Segment: HS
  • scope: the manufacture of 10 units of 4 vehicle structures (40 structures in total). Total project: 80 cars)
  • Customer: RENFE AVE - LONG DISTANCE
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RENFE CIVIA COMMUTER TRAIN

  • Country: Spain
  • Segment: EMU
  • Scope: Maintenance of eleven 4-car trains and three 2-car trains
  • Customer: RENFE COMMUTER AND REGIONAL TRAINS
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S/80008 Line 8 METRO MADRID

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of 18 dual voltage 3-car units, 10 single voltage 3-car units and 14 intermediate cars
  • Customer: Metro Madrid
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BILBAO STREETCAR, 70% LOW FLOOR

  • Country: Spain
  • Segment: Streetcar
  • Scope: Maintenance of eight 3-car units
  • Customer: Euskotren
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REGIONAL TRAIN TEMD S/594 RENFE

  • Country: Spain
  • Segment: DMU
  • Scope: Maintenance of seven 2-car units
  • Customer: RENFE - REGIONAL TRAINS
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METRO MADRID S/2000

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of thirty-five 2-car units
  • Customer: Metro Madrid
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METRO MADRID S/5000

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of 8 trailer cars
  • Customer: Metro Madrid
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METRO MADRID S/6000

  • Country: Spain
  • Segment: Metro
  • Scope: Maintenance of 102 cars
  • Customer: Metro Madrid
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REGIONAL TRAIN TEMD S/594 RENFE

  • Country: Spain
  • Segment: DMU
  • Scope: Maintenance of five 16-car units
  • Customer: RENFE - REGIONAL TRAINS
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CAGLIARI STREETCAR

  • Country: ItaIy
  • Segment: Streetcar
  • Scope: Maintenance of 3 streetcars
  • Customer: Regione Autonoma della Sardegna
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ROME METRO LINE B

  • Country: ItaIy
  • Segment: Metro
  • Scope: Maintenance of fifteen 6-car trains
  • Customer: Rome Capital
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TREN DE CERCANíAS S/7000 Y S/7500 CPTM

  • Country: Brazil
  • Segment: EMU
  • Scope: Maintenance of 40 eight car trains, series 7000 and 8 of series 7500.
  • Customer: CPTM
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